What is the heat treatment process?

The heat treatment process generally includes three processes of heating, heat preservation and cooling, and sometimes there are only two processes of heating and cooling. These processes are interconnected and uninterrupted. It is one of the important processes in mechanical manufacturing. Compared with other processing processes, heat treatment generally does not change the shape and overall chemical composition of the workpiece, but by changing the microstructure inside the workpiece or changing the chemical composition of the workpiece surface, giving Or improve the performance of the workpiece. It is characterized by improving the intrinsic quality of the workpiece, which is generally not visible to the naked eye. As some people say, machining is surgery, and heat treatment is internal medicine, representing the core competitiveness of a country's manufacturing industry.

When the metal is heated, the workpiece is exposed to the air, and oxidation and decarburization often occur (that is, the carbon content on the surface of the steel part is reduced), which has a very adverse effect on the surface properties of the parts after heat treatment. Therefore, the metal should usually be heated in a controlled atmosphere or protective atmosphere, in molten salt and in vacuum, and can also be protected by coating or packaging methods.

crafting process.

The heat treatment process generally includes three processes of heating, heat preservation and cooling, and sometimes there are only two processes of heating and cooling. These processes are interconnected and uninterrupted.

When the metal is heated, the workpiece is exposed to the air, and oxidation and decarburization often occur (that is, the carbon content on the surface of the steel part is reduced), which has a very adverse effect on the surface properties of the parts after heat treatment. Therefore, the metal should usually be heated in a controlled atmosphere or protective atmosphere, in molten salt and in vacuum, and can also be protected by coating or packaging methods.

The heating temperature is one of the important process parameters of the heat treatment process. The selection and control of the heating temperature are the main issues to ensure the quality of the heat treatment. The heating temperature varies with the metal material to be processed and the purpose of the heat treatment, but generally it is heated above the phase transition temperature to obtain a high-temperature structure. In addition, the transformation takes a certain amount of time, so when the surface of the metal workpiece reaches the required heating temperature, it must be maintained at this temperature for a certain period of time to make the internal and external temperatures consistent and the microstructure changes completely. This period of time is called the holding time.

When high-energy density heating and surface heat treatment are used, the heating speed is fast, and there is generally no holding time, while the holding time of chemical heat treatment is often longer.

Cooling is also an indispensable step in the heat treatment process. The cooling method varies with different processes, mainly controlling the cooling rate.

Process classification.

Metal heat treatment process can be roughly divided into three categories: overall heat treatment, surface heat treatment and chemical heat treatment. According to the different heating medium, heating temperature and cooling method, each category can be divided into several different heat treatment processes. The same metal adopts different heat treatment processes to obtain different structures and thus have different properties. Steel is a widely used metal in industry, and the microstructure of steel is also complex, so there are many kinds of steel heat treatment processes.

The overall heat treatment is a metal heat treatment process that heats the workpiece as a whole, and then cools it at an appropriate rate to obtain the required metallographic structure to change its overall mechanical properties. The overall heat treatment of steel generally has four basic processes: annealing, normalizing, quenching and tempering, that is, the "four fires" of heat treatment.